Electronics
Where an EMS line loses money
Control, not just reports — see what happens when you’re not on the floor, and every site in one window
mama · 7:30 AM
Good morning. Here is your floor yesterday:
Productivity
SMT line ran 68% of the shift; 2 feeder changeovers took 55 min
Box-build waited 40 min for kits
Output
2,350 of 2,600 boards done (90%)
Customer lot due Friday on track
Safety
2 people at the line without ESD straps
Exit at the rework bench clear all day
A sample of your morning summary from Mama
Calculator for your floorWhat does an idle hour cost your line?People, wages and stopped hours — see the ₹Open →
More calculators: OEE · Rework & scrap · Changeover cost · Labour cost per piece · Stock ageing · Can we take this order? · Power cuts & DG · Customer PPM complaints · Camera-AI payback · OLE (labour effectiveness) · Overtime · Contract labour · Idle-machine energy · CCTV planner & budget · Keep or replace Hikvision/Dahua · Compare analytics quotes · Cash in WIP · Machine utilisation · Shift-edge leakage · Absenteeism · Third shift payback · Late order cost · Runner & regrind · Women night shift · Energy per unit
Navigators: Improvement Methods Navigator · Factory Incentives Navigator
The six things every floor fights
Pick one to see every article →Downtime & output
Machines stopped, waiting or running below plan — before it costs you the shipment
24 articles ›≈ ₹4.1Llost / wk
People & discipline
Who’s on the line, who’s standing idle, and the churn after every festival
12 articles ›≈ ₹1.8Lidle pay / wk
Waste, theft & cost
Rework, half-finished stock with cash frozen in it, and shrinkage at the gate
13 articles ›≈ ₹2.6Lleaking / wk
Safety & risk
The accident, the fire, the unguarded machine — what lands on you personally
9 articles ›3near-misses / wk
Compliance & audits
Proof the shift ran, guards were on and PPE worn — for inspector and buyer
36 articles ›Readyfor audit
Capacity & growth
Spare machine-hours, the next big order, the extra shift — room to grow
7 articles ›18%spare capacity
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